Experimental and Regression-Based Wear Analysis of MWCNT Reinforced AA7075 Using Box-Behnken Design

Authors

  • Kiran Dande M.Tech Student, Department of Mechanical Engineering, Deogiri Institute of Engineering and Management Studies, Chhatrapati Sambhajinagar, Maharashtra, India
  • Pankaj Jawale Assistant Professor, Department of Mechanical Engineering, Deogiri Institute of Engineering and Management Studies, Chhatrapati Sambhajinagar, Maharashtra, India

DOI:

https://doi.org/10.5281/zenodo.15348294

Keywords:

A7075 metal matrix composite, multi-walled carbon nanotubes (MWCNTs), wear rate optimization, response surface methodology, design of experiments (DOE), regression analysis

Abstract

The research analyzes the wear characteristics of MWCNT-reinforced AA7075 metal matrix composites under different combinations of MWCNT volume fraction (2–6 wt%), operating temperature (80–120°C) and applied force (40–60 N). The wear resistance of composites produced by stir-casting fabrication received analysis through ANOVA combined with regression modeling after testing their wear resistance properties. A combination of 6% reinforcement with 100°C temperature under 40 N load proved to be the optimal conditions according to the desirability function approach which led to a wear rate of 3.349 Nm/mm³ and 0.826 in desirability. The studies reveal that reinforcement percentage served as the key variable (p = 0.004) which decreased wear by 25% when using 2% MWCNTs. Performance outcomes were most significantly improved through moderation of temperature conditions at 100°C combined with loading at 40 N. A developed regression model demonstrated the capability to predict wear rates with less than 5% error accuracy following validation through experimental confirmation. The obtained results can directly help engineers build high-wear-resistant composites for industries focused on aerospace and automotive manufacturing.

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References

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Published

2025-03-29

How to Cite

Dande, K., & Jawale, P. (2025). Experimental and Regression-Based Wear Analysis of MWCNT Reinforced AA7075 Using Box-Behnken Design. Applied Science and Engineering Journal for Advanced Research, 4(2), 45–54. https://doi.org/10.5281/zenodo.15348294

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